Astino Uni-Purlin & Metal Framing System
The Channel Styles and Combinations You NeedIntroduction
Featuring the Unique Uni-Purlin Connection
No Welding
No Drilling
100% Adjustable
100% Reusable
Hex-head bolt threads easily into a spring nut, connecting fitting to channel in quick one-hand operation.
Nut teeth create a vice like grip,
tying sides together in a strong “box” configuration, when the nut is tightened against the in turned channel edges.
Several channel sizes and hundreds of fittings give you engineered solutions to a virtually limitless variety of projects.
Spring allows precision placement anywhere along channel length then holds the nut in position while connection is completed.
Insert the spring nut anywhere along the continious slotted channel. Rounded nut ends permit easy insertion.
A 90° clockwise turn aligns the grooves in the nut with the in-turned edges of the channel. Fittings can be placed anywhere along the channel opening.
Insert bolt through fitting and into the spring nut.
Addtional channel sections can now be bolted to the fitting already in place by following procedure described in step 1-3.
Tightening with a spanner locks the serrated teeth of the nut into the in-turned edges of the channel, forming a strong, vise-like connection.
The Channel Styles You Want and the Combinations You Need
Materials & Finishes
Materials
Uni-Purlin
Uni-Purlin channels are steel from 1.6mm to 2.5mm, they are also available in Mild Steel, Pre-Galvanized. (G.I)
Mild Steel Channels
Mild Steel Channels are rolled using material formed by: JIS G3141 SPCC-SD equivalent to BS DIN EN 10130 and the minimum yield stress for our channel system is Ys=260N/mm2.
Pre-Galvanized Channels
Pre-Galvanized Channels are rolled using material formed by: JIS G3302 equivalent to BS EN 10326 and the minimum yield stress for our channel system is Ys=260N/mm2.
Uni-Purlin fitting Comply with BS1449Part1:1983 or BS4360:1927 and are manufactured from hot-rolled, picked and oiled steel plates, strip or coil. They have a minimum yield stress of 170N/mm2 as specified in BS6946:1988.
Comply All fittings are manufactured from 6mm thick material unless specified otherwise. Uni-Purlin fitting can also be obtained in stainless steel.
Uni-Purlin Channel Nuts are made from high quality steel bar.
Finishes
Hot-Dip Galvanized
Hot-dip galvanizing is a process where completely manufactured or roll-formed steel is chemically cleaned of all contaminants and then dipped in molten zinc. This will allow a coating consisting of iron/zinc-alloys which are usually over-coated with a layer of relatively pure zinc.
All hot-dip galvanizing is applied in accordance with ASTM A123:1989/BS EN ISO 1461:1999(E) which supersedes BS729:1971. The zinc coating thickness varies from 45μm (up to 2mm thick material for bolts and nuts) to 55μm (for at least 5mm thick material).
Pre-Galvanized (G.I)
Sheet metal (steel strip) is hot-dip galvanized in a continuous process which yields an even zinc coated sheet with a bright smooth metallic finish. Materials such as stell is galvanized prior to the manufacturing (roll-forming or press operations) of channels or fittings. All “pre-galvanized” steel used is in accordance with BS2989:1982 and usually grade Z275. Pre-Galvanized Hot Dipped Zinc Coated Steel JIS G3302.
Special Coating
Special Coating are also available upon request for all the channels and fittings: Epoxy Coated, Polyester Powder Coated and Thermoplastic Coated.
Plain (Mill Finish) Steel (Black)
Uni-Purlin channels and fittings are untreated and retain an oiled surface from the rolling or pressing process. Alternative steel grades and surface finishes are available upon request, but may be subject to minimum order quantities. Hot rolled steel P&O, JIS G3131 SPHC.
A world of support for keeping production efficiency
Technical Brief
Pre-Galvanized steel
Pre-Galvanized steel (JIS G3302 SGHC/SGCC or BS EN 10142)
Pre-Galvanized steel is produced by running the steel sheet though a bath of molten zinc in a continuous process. The thickness of the zinc coating is less than that of hot dip galvanized products. This zinc coating is also interrupted at edges where the material is cut or punched. Some zinc is pushed over the cut edges during the cutting process to offer some protection. Products made from pre-galvanized materials are suitable for indoor use.
Electro Galvanized Steel (EG)
Electro galvanized steel (JIS G3313 SECC)
This is process whereby the steel is passed continuously through a series of plating cells where zinc is deposited onto the steel surface through the electrolysis process. The protective zinc coat thus obtained is relatively thinner than the material obtained by hot dip galvanizing. The finished products are usually recommended for indoor application in dry areas.
Epoxy Powder Coated (EPC)
Powder coating is a process whereby the powdered resin and the steel product are electro are statically charged with opposing potential. The powder is sprayed onto the product and an even coat is formed. The coated product is then passed through an oven for baking to produce a glossy and hard finish. This coat can provide corrosion resistance against atmospheric moisture but not against more aggressive environment. It is recommended for indoor applications.
Powder coating can be applied to products with the following finish.
Mild steel mill finish
Hot dip galvanized finish
Pre-galvanized steel finish
Electro galvanized steel finish
Hot Dip Galvanized After Fabrication (HDG)
The most common selection for outdoor application is hot dip galvanized. After the cutting, bending and welding operation, the completed product goes through a series of treatment to remove grease and rust before being immersed completely into a bath of molten zinc. This complete immersion allows the zinc to bond onto every exposed surface of the product thereby affording exceptional protection, Defending on the environment, protection , Depending on the environment, protection can last for many years.
Zinc Thickness Measurement After Hot Dip Galvanized
References
Wall-Mounted Pipe Supports
A combination of embedded and surface-mounted sections, plus a variety of brackets, clamps and fittings, give this Uni-Purlin installation unlimited versatility.
Steam Lines In pipe Rollers
Rollers on Uni-Purlin channel keep large pipes in place while allowing for pipe expansion and contraction as temperature change.
Ceiling Grid Lighting Supports
This Uni-Purlin grid effectively supports a variety of overhead services, including both lighting and air-handling duct work.
Tunnel Stanchions For Steam Lines
Heavy steam lines require strong, dependable support, a job perfectly suited to Uni-Purlin Metal Framing.
Ductwork Supports
Versatility allows Uni-Purlin Metal Framing to turn any three-dimensional space into a multi-use support environment.
Wall-Mounted Cable Tray Supports
Using conventional fastening methods, this Uni-Purlin channel and bracket assembly is attached directly to a block wall.
Uni-Purlin Series
UP 41×41
Weight 2.7kg per metre
UP 41×82
Weight: 5.5kg per metre
UP 82×82
Weight: 11kg per metre
Element of the Section
UP 41×41 Channel
Beam Loading Data UP 41×41
Column Loading Data UP 41×41
UP 41×82 Combination Channel
Beam Loading Data UP 41×82
Column Loading Data UP 41×82
UP 82×82 Combination Channel
Beam Loading Data UP 82×82
Column Loading Data UP 82×82
UP 20x41 Series
UP 20×41
Weight: 1.97kg per metre
UP 20×41 Double
Weight: 3.91kg per metre
Element of the Section
UP 20×41 Combination Channel
Beam Loading Data UP 20×41
Column Loading Data UP 20×41
UP 20×41 Combination Channel
Beam Loading Data UP 20×41 Double
Column Loading Data UP 20×41 Double
Uni-Purlin Pierced Channel
UP 41×41 with hole
Weight: 2.5kg per metre
UP 20×41 with hole
Weight: 1.65kg per metre
Element of the Section
UP 41×41 Pierced Channel
Beam Loading Data UP 41×41 with hole
Column Loading Data UP 41×41 with hole
UP 20×41 Pierced Channel
Beam Loading Data UP 20×41 with hole
Column Loading Data UP 20×41 with Hole
Closure Strips
UP 1184PVC
TYPICAL CHANNEL ACCESSORIES
UP 2335, UP 2540
Design Load Data
1. Both ends of beams supported
2. Loads are for: UP 41×41 2.5mm thick channels
M12 hardened spring nuts
3. Safety factor = 2 based on ultimate strength of connection
Flat Plate Fittings
UP 1064
UP 1065
Weight: 157g
UP 1066
Weight: 243g
UP 1067
Weight: 330g
UP 1036
Weight: 250g
UP 1031
Weight: 339g
UP 1028
Weight: 425g
Angular Fittings
UP 1068
Weight: 159g
UP 1026
Weight: 157g
UP 110
UP 1326
Weight: 1242g
UP 1325
Weight: 1327g
UP 59
UP 1749
Weight: 194g
UP 1747
Weight: 263g
UP 1359
Weight: 458g
UP 689
UP 1713
Weight: 384g
UP 1186-135°
Weight: 256g
UP 1546-45°
Weight: 246g
UP 1033
Weight: 342g
UP 1035
Weight: 342g
UP 1034
Weight: 342g
UP 1331
Weight: 432g
UP 1332
Weight: 432g
"U" Shape Fittings
UP 4377
Weight: 760g
UP 1377
Weight: 1100g
UP 4047
Weight: 284g
UP 1047
Weight: 358g
UP 1737
Weight: 530g
UP 2346
Weight: 726g
"Z" Shape Fittings
UP ZB01 (N)
Weight: 760g
UP 4045
Weight: 180g
UP 1045
Weight: 212g
Beam Clamps
UP 1379S
Weight: 380g
M12 x 35mm Set Screw Included
Clamp Requires M12 x 25mm Hex Head Cap Screw and M12 Channel Nut Not Included.
UP 1386
Weight: 230g
Clamp Requires M12 x 35mm Hex Head Cap Screw and M12 Channel Nut Not Included.
UP 2785
Weight: 370g
M10 Hex Nuts and “U” Bolt Included
Design Load: 500kg
Use in Pairs Only
For use with Beams up to (19.1), Thick Flanges and with Channels UP 41×41, UP 20×41 and UP 20×41 Double
UP 2786
Weight: 410g
M10 Hex Nuts and “U” Bolt Included
Design Load: 500kg
Use in Pairs Only
For use with Beams up to (19.1), Thick Flanges and with Channels UP 41×82
UP 1272
Weight: 188g
UP 1271
Weight: 466g
UP 1796
Weight: 466g
M12 x 45 Cone Point Screw
BC25-12
Beam Clamp+Rod Bracket-MHB
Post Base Plates
Up 2072
Weight: 1.31kg
Up 2072A
Weight: 1.66kg
Up 2073
Weight: 1.68kg
UP 2073A
Weight: 2.05kg
UP 2074
Weight: 1.31kg
UP 2074A
Weight: 1.66kg
UP 2074B
UP 2075
Weight: 1.68kg
UP 2075A
Weight: 2.05kg
Cantilever Brackets
Up 254 Single
UP 254S
UP 254 Double
UP 251
UP 223
UP 223A
UP 2491 – UP 2500
Spring Nuts
Long Spring Nut
Short Spring Nut
Maximum allowbale pull-out and slip
Note: Spring nuts without spring are also available
Spring Nut Installation
Spring Nut
Insert
Twist
Secure
General Fasteners
Drop In-Anchor
TR Stud Anchor
UP 2663S
UP 2663S
UP 2663S
Threaded Rod
Flat Washer
Spring Washer
Fender Washer
Hex Nut
Coupling Nut
Pipe Clamps
UP 2400
UP 2239
SS Series
K & U Pipe / Cable Clamps
K Pipe / Cable Clamps
Cable Ladder Rung
UP 41×41 Channel
U Pipe / Cable Clamps
Cable Ladder Rung
Angle Iron
K-Clamp
U-Clamp
Pressure Shoe
Pipe Clip PCI-PC 28
Hexagon Bolts & Nut Included
Rubber Clip
UP 75 Series Pipe Clamps
UP 75
Standar Finish: Pre-gralvanized (PG)
Additional Beam Clamps
Papaya Clip
Disclaimer: The information on the materials presented herein is provided for informational purposes only. Astino shall not be liable for any loss or damage whatsoever arising from, but not limited to the usage of information provided. Any omission, error, typographical errors and technical inaccuracies relating to the information may be changed or updated without notice. Tolerance may occurred and they are subjected to change and variations in accordance to finished product’s condition. We reserve the right to alter specifications and other information without notice.
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